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Cooling fan modification (4 images)


daz

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Despite my best protests, I had to go shopping this morning, so no work on the conservatory (she's the one that will moan when the sprouts have gone cold from sitting in the draft!!!), so I decided to start the first in a series of simple modifications - A cooling fan on the rear plate of my 8" Skywatcher Newtonian.

This is fairly straightforward, not too much fiddly stuff.....

Materials required were:

- Standard PC cooling fan (£5 - £10)

- Case mounting 2.5mm DC power socket (£2 - £3)

- Matching male power plug (£2 - £3)

First task was to cut out a central hole in the plate the same diameter as the fan - 91mm.

I started by drilling a central pilot hole, and using a pair of compasses to draw the circle. Then using a jig-saw to cut the central hole

Also, drilled a hole to accept the case-mount DC socket, and the four corner holes for the fan screw fixings

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As you can see, the hole is not dead centre, but it's not really important - asthetics more than anything else!

Make sure you file down any burrs - you don't want any cuts to cables or to you!!!

Second task was to fit the fan and socket in place - nothing too demanding here....

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Third task then was to solder the fan wires to the socket. Before doing so, I rigged up a temporary cable, as I needed to check which way round the fan would spin. I needed it to suck air onto the mirror cell. So I snipped the the PCB connector from the fan lead, snipped back the YELLOW wire (this is used for feedback sensor to the motherboard normally - not needed here!) and soldered the RED lead to the centre pin of the socket.

The power lead has one lead marked with a white stripe, so I checked this and found this corresponded to the centre of the plug. So I attached this to the centre pin of the cigar-adaptor on my temporary lead. Plugged it in and switched on and Hey Presto! Worked first time, and in the right direction! Bonus!

I snipped the leads from the case-mounted socket, leaving a short stub of insulation so I knew which way round to solder, and cut the leads back to the right length before re-soldering in place.

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Plugged the temp lead back in and checked all was working. All was! Checked voltage drawn at 11.7 volts, current was negligable, but as it will only run for around 15/20 minutes this is fine.

Finally, re-attach the plate to the back of the scope, and test!

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With the scope dust cover off, there was a little air movement, certainly more towards the edges, but I knew the fan was spinning in the right direction. Put the cover back on and remove the off-axis cover and there was a good air flow through the tube.

Eventually, there will be a small switch box velcroed onto the tube with switches for the fan, a secondary/finder dew heater, but for now, my temporary cable will suffice.

Project Complete!

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Thanks guys

It's looking clear here (am not am home at time of writing) so will be able to test. I plan to record the air temp and time how long it takes the temp to drop.

Will let you know...

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Workbench purchased only 3 days ago - this was it's first project :clouds2:

£9.99 in Homebase - not to be missed!!

Anyway, the fog has decided to pay a visit, and the gremlins as I can't find my thermometer either :clouds2:

Forecast is not looking too bad for the next couple of days, so hopefully will get a chance then - and assuming I can find my bleddy thermometer!

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Well, got out tonight and gave the new mod a run...

Still can't find my thermometer, but I ran it for 20 mins while I tidied up from DIY and I reckon that was all it needed! Not terribly scientific I know - I will make the necessary measurements when I get a new thermo........

Next project: Dew zppers for finder and secondary - URGENT!

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  • 2 weeks later...

Seeing Caz's scope has reminded me.......

I found my thermometer, so over Christmas, I will measure the speed of cooling with and without the fan running so people can see the difference.

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  • 2 weeks later...

It does - it takes some time, but it does get there. As you can see from my other post, this is now done and I just need the chance to test it!

Interestingly, I am exposed to the North. I think it may be worth notice things like wind strength and direction as well as temp/humidty. There is bound to be some common factor - not being any sort of meteorologist, I don't have a clue how to predict these things...

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