Gina

But I'm thinking "If it ain't broke, don't fix it" That part of my printers gives no problems. Much more critical is the hardware.

Wind vane with rotating disc.

I've had no problem with the Arduino Mega - what difference will these microprocessors make?

I would like a smaller aluminium disc. I've ordered a 103mm one (or rather a pair) but don't know how thick. Can't find a horseshoe magnet with a small gap. Could perhaps make one up with a couple of Neodymium magnets and some iron. OTOH I could use the big cylindrical magnet I used before but fixed, with revolving disc. As least with a revolving disc the magnet doesn't cause balancing problems. Of course, if the device is absolutely horizontal there wouldn't be a balance problem but... Without a magnet on the wind vane arm I can make the arm and vane as a single 3D printed part with just a small counterweight. I thought I had some smaller aluminium discs and there is still a possibility of them surfacing as I do more clearing up and sorting out. Something like 120mm diameter and 3mm thick would be good.

I think I might know why some of my magnets work well for magnetic damping and some don't. The ones that work well have both poles towards the aluminium disc with more magnetic flux going through the disc. The others have poles on opposite faces and having one pole towards the disc and one away means a lower flux through the disc, other things being equal. Another way of damping the wind vane would be to attach an aluminium disc to the axle and have a fixed magnet with N pole one side and S pole on the other. The diagrams below show the bar magnet and disc, the magnetic lines of force passing through the disc and finally an alternative arrangement of having the disc connected to the wind vane and the magnet fixed. With this arrangement a good strong magnetic flux passes through the disc and provides excellent damping.

Couldn't find the slotted optical sensors in any of my component drawers so I've ordered some more. Not the same but Amazon Prime and due Tuesday. 3.2mm (1/8") gap. 10 Pcs 4 Pins 1/8" Gap Slotted Optical Switch HY870-L w Bracket £5.31 for 10 units. I bought the last packet at that price/delivery.

Been through my component drawers and can't find the slotted optical sensors Came across a digital encoder switch as used for setting menu options in electronic devices. 16 per revolution but they need some torque to operate. Maybe insignificant with a decent size wind vane or might just stop rotation in a very light breeze. I also don't know now reliable they would be. They are not designed for continuous waggling like you'd get with a wind vane. But it does give me an idea for an alternative encoder for the wind vane. These switches work the same way as computer mice and many other optical encoders - split phase - two optical sensors spaced apart. This is a "relative" motion encoder as opposed to the Gray code wheel I have been using and I'm wondering if I can rely on getting no errors. It sounds rather unlikely. The code wheel would have 8 slots with optical sensors spaced 1/16 revolution apart. The encoder only switches one sensor at a time like the Gray system. The problem with this is that any errors could accumulate and lead to a wrong direction reading.

And populated with weather sensors.

This is the logger shield :- Adafruit Data Logger Shield

Found it It was with my other aluminium sheet and plate Fancy that - signs of organisation Bit bigger than I thought - nearer 7" actually 180mm diameter and 3mm thick which is thicker than the saucepan lid and the magnet works better with it than the lid with a spacing of 1-2mm. Progress

I've found the box with nearly all the weather station bits in, including the complete anemometer and the 1-wire circuit board. Oh and the Arduino Uno with data logger shield - that's with RTC and logger SD card slot, with temp/humidity sensor and pressure sensors attached. It has a two pin connector for 1-wire. I also has the saucepan lid and wind vane which I won't be using now. Now I wonder where I saw that 6" diameter aluminium disc when I was clearing up

Ah yes, maintenance - good point!! Mast will just have to stand on the ground or else have a piece of pipe with a pivot on the top so that I can lower the mast for maintenance. Hmm... Lots to think about! I might rethink having the mast 7m high. 5m of 44mm pipe plus 2.5m of 35mm pipe might take a lot of putting up and taking down and then there's the gear as well. As I remember with the 6.5m WS mast I used to "plant" it on the ground against the fence post, go to the top end and "walk" it up. Finally securing it to the post with a huge Jubilee clip. Guess I shall do something similar with the new mast with some sort of "boot" to take the bottom.

For my mast I have a 5m long 44mm OD and 37mm ID aluminium pipe and to go inside that a 2.5m long 35mm OD aluminium pipe. Probably have 1.5m inside the outer pipe and 2m above giving a total mast height of 7m though I might have a foot or so in the ground to discharge static electricity in a thunder storm. Might rethink the top and provide a discharge spike.

Great Thank you Dave

Thank you for those files I'll study them carefully I have RPi 3s with built-in Wi-Fi. I have a 13.8v supply in my observatory always available (unless I disconnect it) with battery backup. I run a cable up inside the mast to my ASC and use a buck converter to provide 5.1v for the RPi. I'm now planning to mount ASC and some of the WS on the same mast. What height/placing do you have the wind vane, anemometer, temp/humidity sensor and rain gauge?

Aha! So you have an RPi based weather station Do you have details please, by any chance? No point in reinventing the wheel just for the sake of it I've used the OWFS file system in the past and had a fully fledged web based weather station display using Python. That was quite some time ago. I've bought stuff from Sheepwalk Electronics in the past.

It's looking like I may use two Arduinos in the weather station - the current one that has the logging feature with temperature, humidity and pressure sensors and a separate one (or RPi) for wind and light measurements. The light measurement requires an ADC so either 1-wire or analogue input and that means an Arduino although I gather the RPi will do 1-wire. This matter still needs plenty of thinking about External temperature and humidity will use my Stevenson Screen attached to the north wall of the observatory. Not sure yet where I shall put the rain gauge. Met Office recommend about 2ft off the ground in an open area though commercial weather stations often have them on the mast high up. I can't see that the height would make much difference though I can see that a clear area free from wind turbulence probably would. I'm thinking maybe mounted on the mast just above the observatory roof. It used to be where the observatory is now. Or it could be a feature of my new garden Probably want a rain gauge before I do my garden though!

The slotted optical sensors I'm using are ITR9606-F. Off current is 100nA, on voltage with 2mA collector current is 0.4v. Emitter diode current 20mA and volt drop 1.2v to 1.5v. I will probably connect all 4 in series and run directly from the 13.8v supply with a series resistor (about 470 ohms). The photo-transistor works well with 2mA which at 5v indicates a minimum resistance of 2.5K. An Arduino analogue input has an internal 22k pull-up resistor available so these would work well with direct connection to the Arduino. Alternatively, it may be possible to connect directly to an RPi. There aren't enough spare GPIO pins on the ASC RPi so it would need another. INDI can use more than one RPi I've read. So the weather station could be combined with the ASC and all the data read by KStars/Ekos though I don't know yet how I would log the data. May be simpler to stick to the Arduino or perhaps to connect the Arduino to RPi via USB.

Here is a copy of the current Gray code wheel and the optical sensor array. The code wheel will want changing to have a small center hole. I will have to redesign it anyway as the original design is on a deceased computer. No problem. See page 9 of this thread for more info on these parts.

Taking a short break from this project and looking at my weather station instead though I suspect the two will merge at some point.

Two separated parts. -

Only problem with printing this is the size Currently my largest 3D printer is the Titan which has a 300mm square print bed though when I've finished my Giant printer that will have a 400mm square print bed. This item will just about fit in the Giant printer bed. With the Titan I would have to print it in two parts - the casing and the arm and glue the two parts together (not really a problem). Here are two screenshots of SketchUp with squares representing the print bed sizes.

Here's the basics of a combined casing and arm. The raised part in the middle takes the wind vane top bearing and a hole through the arm is for the wires.

This design would be better.

I reckon that with the smaller and lighter weather station parts I might be able to get away with a 3D printed arm. Probably add a web up to the ASC casing to strengthen the mast attachment. I haven't shown the anemometer, which will be attached to the top of the casing. The hollow base of the anemometer will cover the top bearing for the wind vane.