Polyester resin woes
I'm becoming less confident in this build...
The £1 high strength adhesive is rubbish. I've got 6 lovely looking tubes, but they are fragile. Perhaps the temperature plays a part.
I have started to apply polyester resin to one, and it is curing with a heater, but I don't believe the joints will be any stronger for the application which is the crux of the assembly. There will be external rings on all tubes, save perhaps the top end of the top tube, simply for aesthetics. In this way, they will hold their form at the ends at least. With the remaining bare 5 tubes, I plan to apply the tissue to the outside and stipple coat with resin without a base coat of resin, my first weight saving move. The first tube will therefore be >100g heavier. The tissue/resin is going onto the smooth side of hardboard. It should provide a protective shell but tissue (not mat) is not meant to be structural and I read that polyester resin tends to peel from wood. I don't know what strength of tube will result from this approach
The weight will be hanging off the external rings, so the bond between ring and tube must be sound. I plan to pin from the inside with twelve 15mm finishing nails as I assemble them, having saturated the mating face of the ring with resin, and then flood the joint with more resin where necessary.
I will clear a corner of the garage where I can pin up a tarp to enclose a space for curing, into which I can feed warm air from a fan heater and monitor the temperature within.
I don't mind rebuilding the tubes - I just don't want a primary mirror to drop on the ground when I finally get to observe through one (or both) of these scopes. If the tubes feel okay with the tissue and rings, I'll be sticking a couple of bags of sugar in first and see what happens. ;)
Flying by the seat of my pants... thankfully, the learning curve is something I enjoy.
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